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Custom Thermoformed Styrene Trays for Injection Molded Parts

Custom Thermoformed Styrene Trays for Injection Molded PartsCustom Thermoformed Styrene Trays for Injection Molded Parts

A client in the medical industry approached Lane Plastics in need of a thermoformed styrene tray to hold injection molded medical parts. The tray was to be used as a parts holder in their manufacturing process. The customer supplied us with sample parts which allowed us to depict the actual use of the tray. Based on our usage depiction, our team generated CAD drawings, and created a prototype that employed all of the necessary features. Using our thermoforming capabilities we created the tray using white styrene with a smooth finish. The finished tray was 15" long, 6.75" wide, and 5/8" high, and maintained tolerances of ±.03". Regular part inspections were performed throughout the manufacturing process, to ensure that a high level of quality was maintained.

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Project Highlights for Injection Molded Parts Shipping Tray

Product Description
  • Custom tray to hold injection molded parts for pickers and shipped.
Capabilities Applied/Processes
  • Lane Co. was supplied the injection molded parts and was told the tray was supposed to fit in a specified box and was to hold 25 parts.
  • Design
    • CAD Designed to Meet The Specifications and Out Production Processes
  • Tooling
    • Prototype Tooling Was Made
    • Production Tooling Was Made
  • These parts must be kept clean because they are used in medical applications.
Equipment Used to Manufacture Part
  • Die cut and Thermoformed
Overall Part Dimensions
  • Length: 15"
  • Width: 6.75"
  • Height: 5/8"
Tightest Tolerances
  • ±.03"
Material Used
  • White Styrene
Material Finish
  • Smooth
In process testing/Inspection performed
  • Part of first approval sent to customer, print provided by Lane
  • Company was approved by customer and used to qualify parts. Complete set of injection molded parts is used to periodically check the thermoformed part.
Industry for Use
  • Medical
Delivery Location
  • St. Paul
Product Name
  • Tester Tray

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